Saturday, April 20, 2013

Jan 2013

I spent much of January cutting, drilling, and welding another set of safety rail stantion bases.  This set will all be welded at 5 degrees to accomidate the curve of the hull.  As with all my projects I get easily sidetracked.  I've got one polished but don't have the re-inforcement loop welded on yet.



 
Cutting the blanks is very time consuming.  I cut them on my radial arm saw using a metal cuting blade.  I cut them in the push direction so I could better control the cut.

 The next process was drilling the holes for the stantion tube.  I set up the drill press for 15 degrees and clamped on a hardwood jig.

After de-burring and making sure all the holes would accept the tubes at the proper angle I again put each piece in a jig and made the bottom weld, which will be ground smooth.

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